We still use them in our shop and find them just as good as the manufactures service manuals in most aspects. This workshop service repair manual gives step by step information on maintenance, repair and mechanic overhaul. This model has a electric starter and power steering. The poppet valve not sealing good or a water pump not sealing correctly will either one give you the symptoms you are describing. Engine Manual: Information on this page has come from multiple third parties and can not be guaranteed to be accurate. Even if this information is the same as the original factory specs, boats are sometimes modified. These outboard repair manuals have outboard wire diagrams.
Silicone and similar gasket materials often will often keep it from sealing. Get the best repair manuals and learn about outboard repair from Green Bay Prop. It Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. If the pump does not seal correctly, it will cause the problem. You name it and its in here. Disassemble and clean the plastic valve and the rubber seat very carefully.
Not all Outboard Repair Manuals are the same! Because this information has come from many sources we can not guarantee its accuracy. Be sure to do your testing under your normal boating conditions and with a good propeller not bent, cracked, or excessively chipped. These are the same manuals that I learned how to repair old Johnson and Mercury outboards with. I read this in another post relating to overheating at idle speed, but no explanation where poppet valve is located. Manuals available for most year models: 1965 1967 1966 1969 1968 1971 1970 1972 1971 1973 1975 1974 1977 1976 1997 2000 1999 2002 2001 2004 2003 2006 2005 2006 2007 2008 2009 2010 2011 1979 1978 1981 1980 1983 1982 1984 1983 1986 1985 1987 1986 1989 1988 1991 1990 1993 1992 1994 1993 1996 1995 1998. The iboats are another excellent source of information. Keep Your Outboard Running Smoothly.
When you have the pump body off place on a flat surface to be sure it is not warped any. Outboard Repair Manuals from Seloc contain all of the outboard motor service info you need. They are the most in-depth and useful outboard manuals that I have found. Before you service your outboard motor you should have one of these outboard motor repair manuals. I use white lithium on the o ring in the pump to hold in place while assembling. Thus, for safety and other reasons, it is a good idea to verify information here to make sure it matches up with your boat.
. They also have the torque specs for almost every bolt on your outboard motor. The iboats can likely help you find a lot of outboard information as it is arranged by subject. This manual is detailed with hundreds of photos, pictures and illustrations to help guide you through repair procedures. The pistons have a 51. Production model years 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007.
The bore width is 2. These outboard repair manuals cover the complete disassembly and reassembly of your outboard motor. Most tools can be rented at local parts stores. It will help you understand, care for, and lower the repair and maintenance cost for your Suzuki Outboard Engine motor for a overall improved satisfaction with your ownership. Information on this page is provided to you as a free service of iboats.
I would also put the gasket back on the water pump. All of our outboard Repair manuals are the newest print with latest outboard motor service additions. Keep Your Outboard Running Smoothly. Mercury-Mariner, Johnson-Evinrude, Yamaha, Honda, Suzuki Common Searches. This outboard engine weighs approximately 223 pounds. . .
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