. Use 13 mm thin profile wrench to remove fuel solenoid 3 from float bowl. Connect choke link 7 to choke lever and install choke control bracket 5 , single barrel Fig. If necessary, remove the governor gear 1 from the crankcase cover with two screwdrivers 3. Damaged pinion or ring gear. Remove and discard valve stem seals, Fig.
If plug gauge is not available see reject dimension in Section 13. Remove float and inlet needle. Replace pulley if damaged or worn. Place C-ring 8 over chamfered end of shaft. Make sure air inlet tube is installed correctly to air 7 Nm. Remove throttle shaft seal 12. Right 2 cylinder is equipped with 100 main jet.
Assemble lower body with main jet plugs 23 12. All carburetor adjustments performed with the en- gine running must be made with the air cleaner installed. Compress springs with needle nose pliers and insert spring behind brushes. Remove blower housing 1 and debris screen 2 , Fig. Check cylinder head mounting surface for dis- Fig. Assemble choke link 13 to carburetor and choke lever.
Remove governor control bracket with actuator. Insert screw 2 and washer 1 through pilot 3 ball bearing, Fig. Remove air cleaner knob 1 and cover 2 , Fig. Lift off the outer baffle 4. Disengage the adjustable fixed speed control 7 to decrease engine speed until desired Top nut Inset, Fig. Assemble governor spool 2 to camshaft except Models 540000, 610000.
Install pinion gear 4 with beveled side of teeth 5. Discard gasket 2 , Fig. Use resin core solder when 1. Reach into carburetor throat with flat blade are beveled. There should be minimal cartridge. Remove 3 intake elbow screws and carburetor assembly. Mark throttle plates 16 , Fig.
Check cylinder for cracks, stripped threads or broken fins. Kind of Tough to do that with a paper manual. Mark throttle plate 11 , Fig. Install float hinge pin 12 from throttle lever Inspect float for leaks. Lubricate helix with a light coat of grease. The Digital Multimeter can be used to read volts, ohms, The V-Twin flywheels have a ring of magnets 1 on amperes, and to test diodes.
Adjust the primary regulator output to 11 Less than 11 inches of water inches of water pressure. The steps are also covered in the Overhaul Procedure and will normally be performed as a part of the complete overhaul. Run engine for 5 minutes allowing engine to reach operating temperature. Traumatic amputation or severe Breathing carbon monoxide can laceration can result. See typical wiring diagram, Fig. Push connecting rod and piston assembly 11 out of 2 cylinder arrow , Fig. Disconnect governor link at carburetor.
Governed Idle Remove spark plugs. Torque studs to 100 in. If helix is damaged, replace The following test will be made with the meter in the starter. Replace the carburetor if the body is worn or if either shaft clearance exceeds 0. Assemble pinion gear and clutch.
Replace end cap if bushing is worn or damaged. Install washer and flywheel nut. The fuel inlet body must be removed before the inlet 2. Install main jet, according to engine model. Replace cam gear if . Gummy or dirty carburetor, fuel line or tank the spark plug lead 1 and each spark plug 4. Be sure locating pin 2 in spacer fits in Models 351400, 380400, 540000, 610000 recess 4 in manifold.