The procedure below lifts the retention nut up through the fender on the cable tie strap for ease of replacement. . A-3 Crimping a Mini Terminal to Wire Lead. Battery Caddy Wire Routing Figure 8-21. Use non-metallic tools when servicing components. Remove by gently pulling upward. Should pad replacement be necessary, see 1.
Once you have downloaded the selected service and repair manual you will have the ability to save it, print it and use it in the shop instead of running back and forth to your computer. This table gives the location and bulb requirements for all Harley-Davidson Softail motorcycles. New kPa , the oil pressure switch is tripped and illuminates the low switches have a sealant contact patch on the threads. Master cylinder push rod 12. Right Crankcase Forward Dowel Ring Rear Dowel Ring Not Shown 1.
Align tab sm03176 on adapter with slot on threaded end of cartridge. Rapid tire deflation can cause loss of vehicle control, which could result in death or serious injury. Fill to proper levels with correct fluids, if required. Disconnect negative - battery cable first. Following the sequence shown, altern- ately loosen the six rocker housing bolts. For illustration purposes, some photo- graphs may show the case removed.
To convert metric to United States units and United equations: States to metric, use the following equations: foot pounds ft-lbs X 12. Verify proper operation of the master cylinder relief port. Do not replace parts individually; ratchets should be rebuilt with the entire contents of service kit. Filtered oil is then routed to the top and bottom ends of the engine. After removing door assembly, remove case must be replaced each time the cover is removed. Final tighten the rear cam sprocket bolt 1 to 34 ft- lbs 46.
Lower the windshield into position until springs on each side of the windshield. Balance Shaft Support Bearing 4. Be sure that all lights and switches operate properly before operating motorcycle. Pinched throttle cables can restrict throttle response, which could result in loss of control and death or serious injury. Verify that wing on engine stop switch 2 side of bracket captures edge of conduit 3 as shown. Place a spacer such as a washer between the end of the coun- tershaft and the press ram.
Never use your hand to check for air leaks or to determine air flow rates. This manual has everything you need to do repairs, service, and maintenance. No further testing is necessary. Be sure that all lights and switches operate properly before operating motorcycle. Pump brake hand lever to verify and master cylinder bore are clean and undamaged before operation of the brake lamp. Lock plate fastener 2 4. Tighten to 14-21 ft- lbs 19.
Install ground cable 14 and ground After installing seat, pull upward on seat to be sure it is cable washer 13 on right-side fastener. Replace components when they exceed values listed here. The clearance at the adjuster screw will increase as the powertrain temperature increases. To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative - battery cable before proceeding. If mainshaft race surface appears pitted or grooved, replace these bearings.
Then remove tape and true wheels. Wear Installing Side Door Bearings safety glasses when working with compressed air. Move parts up body until spring cap 4 contacts upper o-ring seat. Right turn signal switch Figure 8-96. Prevent damage to piston or piston bore. Remove nut and washer 4 and lift console 5 from fuel tank.
Sealed Splice Connector 2008 Softail Service: Appendix A Connector Repair A-37. Slide short shift shaft through countershaft shifter sm03601 forks and install shaft in hole in side door. Depress latches on Maxi-fuse cover 1 and then slide cover off of connector 2. Repeat removal on other shaft. Position the clear air bleed tube in a suitable container and open and close the air bleed petcock to purge the gauge and hose of air.
Using a grease pencil, mark a straight line on the compensating sprocket bolt continuing the line over onto the chaincase housing for reference. Install thumb screws in these holes to secure support plate to crankcase. Inner tube sizes Match tires, tubes, air valves and caps to the correct wheel are printed on the tube. To prevent leaks, lubricate the o-rings before installation. To remove seat 7, 8, 9 , remove passenger seat 2, 3, 4 and After installing seat, pull upward on seat to be sure it is seat mounting fasteners 6.