Remove the wire setting nut, wire holder and the speed sensor. As such, Kawasaki will not be held responsible for any loss or damage that may be sustained in association with the matters indicated below, regardless of whether the occurrence of such loss or damage is known to Kawasaki, or the possibility of indemnity for such loss or damage is made known to Kawasaki by a third party. Problem Diagnosis Remedy Action Cylinder Carbon accumulation on piston and in Remove the carbon deposits compression is combustion chamber possibly due to and replace damaged parts if higher than usable. Are the valve springs fatigued? Joint Connector 7 Vcc 4. Torque - Exhaust Manifold Mounting Nuts: 25 N·m 2.
Pull the lanyard key off the stop button. Si: Fill the hollow of the oil pan with the specified silicone grease Kawasaki Bond: 92137-1002. Ignition Coil 2, 3 22. Joint Connector 8 Vcc 3. Cooling and Bilge System Hoses.
Do not touch the spark plugs, ignition coils, or spark plug leads while the engine is running, or you could receive a severe electrical shock. Hey everyone, the link given above for the download link is unfortunately not working! Joint Connector 7 Vcc 4. General knowledge information is not included. Install the jet pump page 14-24. Always check the obvious before assuming something complicated is the cause. Fix the 2 and 3 spark plug leads with the clamp.
Never attempt to perform any work with out the assistance of a service manual. This makes careful visual inspection of components during testing essential to quick and accurate troubleshooting. If the fuel tank has water in it, it must be emptied by pump or siphon. Emission Control Information To protect the environment in which we all live, Kawasaki has incorporated an exhaust emis- sion control system in compliance with applicable regulations of the United States Environmental Protection Agency. If any carbon accumulates, wipe the carbon off the throttle bore and throttle valve, using a cotton pad. Fuel Injection System Check the fuel injection system.
This shim will give the proper clearance. This service is offered for the convenience of our customers. Sealant - Kawasaki Bond Silicone Sealant : 56019-120 Torque - Oil Cooler Assembly Bolts: 7. If the outside diameter of the seating surface is too small, repeat the 45° grind until the diameter is within the spec- ified range. Rivet Removal Drill Bit Size 5.
Safety precautions for using your product are included in the owner's manual or other documents that are supplied with your product. If fuel deliverv problems are susoected, refer to the testina orocedures in Fuel Tank and lhes to make sure the tank vent is working and that there are not leaks or restrictions that would prevent fuel from getting to the pump andlor carburetor s. They come out of the pump case. Install the wire holder into the hole and tighten it. Fix the 1 and 2 spark plug leads with the clamp.
Spark Plug Lead Resistance 3. . Air Suction Valve Hose 7. This will burn out the diodes on the electrical parts. Joint Connector 7 Vcc 4.
If water is left in the engine more than a few hours, it will destroy the crankshaft bearings and damage. . If water gets into the engine, follow this procedure immediately! Insert the speed sensor 2P connector through the wire holder hole. Joint Connector 8 Vcc 3. Set it close to the bottom of the cylinder, where cylinder wear is low.
If the Kawasaki Smart Steering system does not operate normally, check the steering position sensor clearance. Some causes can be traced to more than one component, so a careful verification of repair work is important in order to pick up additional malfunctions that may cause a problem to reappear or a different problem to arise. . Other loss or damage associated with this service, for which gross negligence or malice is not attached to Kawasaki This service may be discontinued or its contents and conditions changed without notice. Charge for no more than five minutes at the increased voltage then check if the battery is drawing current. Such a shock to the sensor can dam- age it. Is the oil level okay and free of contaminants? Pump Case Inside Diameter 155.
. This filter prevents contaminants from reaching the lowpressure fuel pump. Cylinder Compression Test cylinder compression. Measure the clearance when engine is cold. Were there any noises, odors or other unusual symptoms? Many times fuel system troubles are caused by a plugged fuel filter, a defective fuel pump, or by a leak in the line from the fuel tank to the fuel pump. If a modification has been made since then, differences may exist between the content of these Kawasaki JetSki manuals and the actual watercraft. If the amperage is equal to or greater than the fuse rat- ing, check the wiring and related components for a short circuit.