Push the horn button when measuring. Ö 2-4 Remove the body cover. Cooling Fan Hold the flywheel with an universal holder and then remove the 10mm flywheel nut. Needle Clip Check the jet needle and throttle valve for wear or damage. Ö 12-5 Remove the rear carrier. Protect wires and harnesses with electrical tape or tube if they contact a sharp edge or corner.
Ö 12-4 Remove the frame body cover. First tighten the upper bolt and then tighten the lower bolt. Mongoose 50 4T - Four Stroke First Gen. Check each weight roller for wear or damage. Measure the cylinder bore at three levels of A, B and C in both X and Y directions. Measure the clutch lining thickness. Bolts Attach the crankcase puller on the right crankcase and remove the right crankcase from the left crankcase.
Loosen the band between the air cleaner and carburetor to remove the air cleaner case. Remove the frame body cover. Loosen the lower mount bolts to remove the front shock absorbers. This inspection and maintenance schedule is based upon average riding conditions. Tighten the 28mm nut to the specified torque. Install the front shock absorber spring with the loosely wound coils facing up.
Kymco Dink 50 Service Manual can be very useful guide, and kymco dink 50 service manual play an important role in your products. Be careful not to damage the cylinder inside wall. Check the entire shock absorber assembly for looseness or damage. . Ö 12-5 Remove the spark plug cap.
Woodruff Key Clean the taper hole in the flywheel off any burrs and dirt. Ignition Coil Inspect the ignition coil with an ignition coil tester. Drive Shaft Install the final gear and final shaft into the left crankcase. Remove the front upper cover. Fuel Unit Wire Be careful not to bend or damage the fuel unit float arm. Drive the inner bearing out of the driven pulley face. Inspect the left crankcase cover seal rubber for damage or deterioration.
Ö 8-8 Hold the clutch outer with the universal holder and remove the 10mm clutch outer nut. Ö 12-4 Remove the rubber cover. Ring Pins Make sure that the ring end gaps are aligned with the piston ring pins in the ring grooves. When two persons work together, pay attention to the mutual working safety. Be careful not to damage the steering stem and front fork. Before removing the oil pump, clean the oil pump and crankcase surfaces. Remove the kick starter spindle bushing.
Stop the engine and open the fuse box. Remarks Drive shaft bearing installation Final shaft Bearing outer driver, 37x40mm bearing installation Crankshaft bearing installation Outer driver, 24x26mm Driven pulley bearing installation Pilot, 10mm Front wheel bearing installation Bearing driver pilot, 17mm. Access to our support center is included with every manual. Check the carburetor insulator and O-ring for wear or damage. Install the woodruff key in the crankshaft keyway. Do not pull too tight! Screws Bolts Remove the four bolts on the front windshield.
Install the dowel pins and a new gasket. The more precies your question is, the higher the chances of quickly receiving an answer from another user. Connect a hose to the fuel enriching circuit and blow the hose with mouth. Engine Ö Section 5 Driven pulley Ö Section 9 Carburetor Ö. Please make sure that you describe your difficulty with the Kymco Grand Dink 50 as precisely as you can. Replace it with a new one according to the specified capacity.