In fact, it may already be cracked. Pinion Gear - Anti-kick Out Shoe, Garter Align brush plate and install cover and screws. This process is one that should be taken seriously and carefully, as you are dealing with many items covered in gasoline. Install the plug and torque to specification. If the rollers are worn, a new driven clutch assembly may be needed. Check the friction pads for wear, damage and looseness. Inspect the brake pads linings for excessive wear.
Read and follow the instructions of the labels on the vehicle carefully. The locking features on the existing bolts were 10. I own a 2003 Ranger Edge Pickup. But either way, it's no big deal, because the new fuel pump will come with replacement fittings. Install thermostat J , new O-ring, and thermostat housing.
Slide mid drive shaft A onto the mid gearcase output shaft B. Install drain plug with a new sealing washer. It is behind a metal shield. Field test machine at low speed before putting into service. Measure the thickness of the pad material. Below are a number of best rated polaris sportsman 500 fuel filter location on pictures on the internet. Actuate the box lift switch in both directions.
The machine serial number A is right side when installed in the machine. Use two hands to work the O-ring onto the Install the four pinion shaft cover bolts and torque the bolts to 26 ft. Be sure output hub should spin freely. Nm Camshaft Gear 8 mm 22 ± 2 30 ± 3 Camshaft Thrust Plate 6 mm 115 ± 12 13 ± 1. Remove the shift linkage rod and a washer from the bellcrank.
Check valve face for runout, pitting, and burnt spots. Install the other output hub B and thrust bearing C into Install the ring gear G onto the output hub on the output the output cover. Push the clips back into place, and reset the red button in your foot well by pushing it back down from the top with your finger. See warnings on page 46. This vehicle handles differently than other vehicles, such as motorcycles and cars. There are two filters on the 08's.
Clutch seals should be inspected for damage if repeated leaking occurs. Cable T-20 2-3 Nm T-20 8-10 in. To prevent serious injury, do not operate vehicle with guard removed. Simply repeat the process in reverse as you had taken the pump apart. Does a Rzr have a fuel filter? Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold. If oil or water deposits are found, drain them into a suitable container. Tighten vise to force bearing caps in.
All riders should take a safety training course. Remove the bolts that secure the rear gearcase to the axle tubes and remove the rear gearcase skid plate Loosen U-bolts. Ours was supposed to be at 40 pounds, plus or minus one pound. Refer to maintenance information in Chapter 2 for more details. The gearcase coils should measure between 22.
Remove the shafts as an assembly. Always follow proper procedures for climbing hills as described in the owner's manual. Place the transmission in gear. The fuel filter in a '99 Ranger lies just about under the driver seat. However, it is much easier to remove the bed to change as there are only like 4 or 6 bed bolts to take out, then disconnect the tail lights and have a friend help slide i … t off. One is clear on the bottom of the fuel sending unit inside the tank, which will, like above said will probably never plug up Then there is what is called a Non-Servicable Fines Filter, located right between the fuel pump and the fuel pressure regulator.